Instapak® Foam-in-Bag Packaging

Foam-in-Bag Process
Foam-in-Bag: Foam-filled bags can be created in a variety of sizes to be used for void fill, cushioning, blocking and bracing and molded cushions.

Foam-in-Bag Molding: Custom-designed cushions that provide optimum protection are produced quickly and easily using any one of our Instapak® foam-in-bag molding systems.

Foam In Bag Systems

SpeedyPacker Insight® System: Foam-in-Bag Packaging at the Touch of a Button

 

Thee flexibility of your operation is enhanced by the SpeedyPacker Insight® system. Versatile and efficient, you can dedicate a system to one packaging line or serve multiple packaging lines with one system. Combine the SpeedyPacker Insight® system with one of the unique formulations of Instapak® foam and you can product the perfect void fill, molded, or top and bottom foam-in-bag cushions.

The new graphical display lets the operator select optimum bag size and foam combinations to provide fast, secure protection for a wide variety of items. Label and preset up to 156 cushion combinations, including Continuous Foam Tubes (CFT's). With a simple touch of a button, the SpeedyPacker Insight® system can produce up to 21 Instapak® foam-filled cushions per minute, increasing the productivity of your operation.

The SpeedyPacker Insight® system delivers cost effective, superior product protection and presents your product to your customers in an attractive, damage-free package.

Instapacker® Tabletop System: Superior Protection from a Cost-Effective, Simple and Compact System.



This affordable foam-in-bag packaging system combines the proven reliability of our 900 Series metering systems with the convenience and cost effectiveness of the foam-in-bag process. The easy to use Instapacker® Tabletop system has an incredibly small footprint but can make a big impact on your shipping operations. Capable of producing up to 16 Instapak® foam-filled bags per minute, this versatile system can support the packaging needs of shipping rooms, multiple pack station operations and even the production floor.

Bringing together the speed of foam-in-bag with the protection of engineered packaging design

Instapak® foam-in-bag molding systems create molded cushions for products that require a consistent, precise fit and superior product protection. Whether you package 20 or 2000 products a day, there is an Instapak® foam-in-bag molding system best suited to produce protective cushions for your products.

Instapak® Pedestal Molding™ Station

• Uses an Instapak® Pedestal Molding™ Film bag to save material while speeding up and simplifying the hand-held molding process
• Unique up and down action brings the center of the mold up and out of the mold cavity for easy film placement
• Removes limitations of extreme mold cavity depth and/or narrow wall thickness - this new process makes it easy to place film in deep and narrow sections of a mold
• Molding stations are custom-built to your application by the packaging engineers in our Packaging Design and Development centers

Instapak® Twin Vertical Molding Station

• Low initial investment
• Capable of producing up to 100 cushions per hour
• Only 12 square feet of floor space required*

Instapak® Molding Wheel

• Space efficient 6-mold configuration
• Capable of producing up to 300 cushions per hour
• Floor space required: 24 square feet*

Instamolder™ High-Speed Cushion Molding System

• Ideal for high volume packaging operations
• Accommodates either 8, 10 or 12 mold cavities
• Capable of producing up to 600 cushions per hour
• Floor space required: 50 square feet*

Instapak® Pad Molding System

• Creates four 17 inch flat pads per minute
• Adjustable pad thickness accommodates a variety of packaging applications
• Floor space required: 18 square feet*

Instapak® ROI System

• Minimizes material usage and maximizes productivity by freeing up employees for other production related assignments
• Produces up to four quality cushions per minute
• Can be seamlessly integrated into moderate to high-volume packaging lines